Mercedes sprinter injector return line removal. Part number W 651 589 00 61 00 .

Mercedes sprinter injector return line removal. in this video I'm gonna share with you how to remove a fuel injector on a mercedes sprinter with a 3. I've found good info on removing the injector except for the fuel return line. Sep 21, 2024 В· SC-300 Microsoft Identity and Access Administrator Study Cram. I was able to get to and remove the passenger side line, Mechanic's Assistant: How many miles are on the Mercedes? How has your mileage been lately? Customer: I wasn’t done. 0L V6 2010-2013 SPRINTER VAN - EUROVAN - EUROPEAN AUTO PARTS Hello, New Sprinter Mid 2012-2013 3. Remove Sprinter Injectors with tools you already own. Car has been running great for more than half a year now. DIY Mercedes Sprinter Fuel Injector Leak Repair | Step-by-Step Guide"Description:In this comprehensive DIY tutorial, watch as I, a seasoned service mechanic, Jan 4, 2007 В· walshy, again, I have not done this myself, just trying to use a wee bit of common sense. This is the 3. Please Subscribe and click on the bell for futher updates as May 20, 2011 В· Remove the 5 clips from the fuel return lines. Spray Kroil or PB Blaster around on the subject injector(s). I can’t figure out how to get to drivers side hose. Part number W 651 589 00 33 00 FG 07 Set B Introduction of New Generation of 4-Cylinder Inline Engines, OM 651 – This printout will not be recorded by the update service. Were they just pushed on the injectors so I just pull them off? or is there anything I need to release before pulling? Fuel Injector Return Line Assembly 3. OEM Mercedes fuel Injector return line for some Sprinter Vans made from 2012 forward. 74: Shop/Dealer Price $9358. 1L 4 cylinder OM651 engine OEM Mercedes Parts come directly from official Mercedes dealerships and parts wholesalers. You should hear/feel a very distinct "click" as the tiny o-ring on the injector nipple finds it's home position inside the fitting. Small o-ring seal for the fuel injector return line fitting on OM648 & OM642 engines. teemill 3. Jun 21, 2015 В· I will say that these bolt break very easily as I definitely was being gentle. Sold individually. Oct 16, 2024 В· When re-installing the leak lines, they require a very firm push downward on the flattop part of the fitting. Not sure if my method was correct, but it's worked for me thus far. As the lines become brittle they seal less well at the nipples due to this. 63: 2014 Mercedes-Benz Sprinter 2500 V6-3. With a fully heated engine. 60384880, Contents: 1. Apr 13, 2019 В· I've just replaced 4 injectors on a OM651 in a NCV3 sprinter after 1 injector failed and the other 3 were worn (400k km vehicle). The car is a c class 2014 2. 0 V6 Diesel: Fuel injector return line for Sprinters from 2007-2009 with the OM642 engine. com FREE DELIVERY possible on eligible Apr 23, 2020 В· Notice how much larger the opening at the end of the old injector return line, left, is than the one on the right, which is new. 0L diesel Jan 20, 2019 В· I figured this might be the best place to post my experience with replacing an injector on the OM642. injector necessary d Install 4 Clip in leak oil line (2) on connection fitting for p The leak oil line (2) must audibly clip in on injector and latch circlip (1) connection fitting for injector and the circlip (1) press down all the way (arrow) in order to avoid the leak oil line (2) springing out. Still saved $105. My odometer was 149,884 miles at time of repair, if anyone wants to check with me in future how long it lasts like this. com/store/diesel-fuel-injector-retu Nov 9, 2021 В· 3pc Kit includes injector cap removal socket, inner injector hex key, injector puller ; Injector puller carefully designed to not damage cam cover. This is referred to as the "black death". How to remove an Injector from A Mercedes Sprinter 313 2013. com/str/zimaletamotors$22. 98: 2014 Mercedes-Benz Sprinter 3500 L4-2 Mar 26, 2021 В· Reference OE part number:6420701332, 6420701932, 6420703032, 6420705532 Compatible with: Fit For Mercedes-Benz Sprinter 2007-2018 Warrantyпјљ one year Returns accepted Color: As Pictures Show If you have any problem with our products, please sent message to our, we will provide a satisfaction solution to you. 51: Shop/Dealer Price $9324. 0 sprinter injectors removal/ installment3. 0 v6 while putting in new fuel filter. I broke a plastic which holds the fuel return hose on the injector. Comparable to Mercedes-Benz factory tool 271 589 02 33 00. Injector puller design is such that it will fit in the injector recess ; Application: Compatible with C Class, E Class and Sprinter CDI Engines 611, 612, 613, etc. Mercedes/Dodge Sprinter. 82 - $14716. All looked good. I personally would not re-assemble an injector for re-use. John Savill's Technical Training. Mercedes-Benz OM642 3. I believe that the 10 year old o-rings did not appreciate being removed from their bores. g Checking a Danger! Dec 17, 2017 В· Cam sensor unplugged, fuel rail solenoid plugged in, fuel return hoses removed from injectors and 3/8 hose "Test vials" installed to relieve pressure when cranking, clamp the very rear return rubber hose, remove the hose from the rail pressure solenoid and see if any fuel comes out *when plugged in*. Some days before the actual injector change remove the black plastic cover. The OM642 V6 injector return line fittings don't even have any retainer or hose clamps. Please verify if your can has the style with the hose extension. The fuel rail supplies all 5 cylinders with high pressure fuel through short steel lines (#3 in above illustration). In this 2018 vintage video I show how to remove the injector return lines onan OM642 Mercedes turbo diesel. Also used on the OM642 engine to clip the end return line to the metal return line junction. Buy Fuel Injector Return Line For 2012-2017 2018 2019 2020 Mercedes W906 NCV3 Sprinter 3500 V6 3. com The 2004. However, they could degrade prematurely, so you may need to repair, clean, or replace them as needed. Please verify if your van has the style with the hose extension. 7L, common-rail inline 5-cylinder engines, including OM612 and OM647 in the Sprinter van and the 2004-2006 E320 CDI with engine code OM648. On the OM648 engine the injector seals on this motor are prone to leaking, causing decrease fuel economy and power, and creating buildup of combustion debris on the top of the valve cover. cover them. 1 diesel. Any ideas of something that works as a temporary fix that I could get locally? Sep 25, 2019 В· While doing a fuel filter replacement on our 2014 NCV3 OM642. Thanks Feb 17, 2017 В· This thread may be similar to what you are dealing with and describes return line removal and installation. Part number W 651 589 00 61 00 Oct 10, 2020 В· Plan to do one injector at a time. I broke the T fitting when I was removing the line off fuel filter for replacement. Dec 19, 2022 В· About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright Jun 13, 2016 В· Is it the fuel injection return line that is being discussed? The NAS aka NAFTA Sprinters have solenoid type injectors, not piezo electric. 0l Sprinter / Mercedes GL 350 injectors removal/ installment Oct 8, 2020 В· I ran the line over the injector, cable tied it to minimise any friction/rubbing. 7L Diesel! How To: Part 16 - YouTube. Patreon Membership makes these videos possible. 38: Shop/Dealer Price $6230. 6 injector seals; 6 hold down bolts; 6 return line o-rings. "No tool should be required for the return line. This video is about removing a Bosch common rail injector Mercedes injector on a Mercedes ML 270cdi diesel w163Merchandise shop https://rich-man-poor. Injector seals 4-6 were done about 30k miles ago - but unfortunately due to recent wrist surgery, I’m not able to remove the drivers side injector Fuel Injector Return Line O-Ring Seal (Mercedes CR) Small o-ring seal for the fuel injector return line fitting on OM648 & OM642 engines. The option above from Oregon sounds good except I am on the east coast. Apr 26, 2018 В· I need to replace a leaking fuel injector seal ring, have a little bit of "Black Death" forming. to/3fWIoB0Transmission Service Cond Mercedes Sprinter Series: Fuel Injector Return Line Removal on 2. Benz Injector Remover tool has T-bar/Slide hammer design for easier removal of the injector nozzle. Coded all the injectors, reset adaptations and started after a brief time cranking. Everything I've found shows a round ring on the fitting that you pull up to click and then pull the line off the o-ring. Keep reading to learn more about the signs of a bad injector, common problems, Mercedes-Benz Sprinter injector leaking, and solutions to those problems. In this video I talk about the common ways to remove injectors and try a new method that I'll say, "works". To the point: #1, order Time-Sert sprinter injector hold down bolt kit. Injectors Buy Bosch Replacement Injectors for Sprinter Diesel *The injector hold down bolts are torque to yield. Includes: 5 Injector Seals 2014 Mercedes-Benz Sprinter 3500 V6-3. Looking at this financially, the cost to have Mercedes to change the fuel filter was $450, filter cost $150, new injector return line system $175, clamps and splice fitting $20. They must be replaced when removed, they are one time use only! Jan 14, 2024 В· Those return lines do go bad for one reason or another. 87 - $9711. This is a write up of 2 methods of fixing the issue, one temporary and the other a full replacement. OEM Mercedes fuel Injector return line for some Sprinter Vans from 2010 to 2015. 93 - $14675. Here is a thread I started on changing injectors. 0L: Fuel Injectors - Amazon. Ran a little rough but no worse than any other first start after an injector replacement. My repair started with needing to replace the injector seal, others have fully discussed that so will not explain my nuances here. com FREE DELIVERY possible on eligible purchases www. 98: 2013 Mercedes-Benz Sprinter 2500 V6-3 Customer: I broke the plastic fuel return tee on my 2016 sprinter 3. Feb 18, 2012 В· If you're talking about a 2002-2006 T1N, the plastic line is the fuel return line, NOT the high pressure line. One used per injector. At the injector, the black plastic lock ring should snap up 1/4" or so to release. For use on Mercedes-Benz M133, M152, M157, M270, M271(2007+), M274, M276 & M278 engines. Mar 6, 2022 В· I tried to remove the return fuel lines on the fuel injectors on my 2016 Sprinter 2500 4x4, but had a hard time to unplug the connectors. Jan 20, 2012 В· After testing all five injectors and finding all within tolerance, I reinstalled the Injector return line only to find that now injectors 1 and 5 were leaking from the top connection to the return line. 0L I managed to snap off the passenger side of the leak oil line at the "tee" which is directly forward of the fuel filter. The leak line is a low pressure line used to return unused fuel from the injectors. Remove return line fittings. If the cascade overflow valve is bad this can send fuel out the return line instead of to the charging circuit of the CP pump. Here is the link to the tool: https://mercedessource. 0 V6 Diesel OM642. If two went bad, then its best to assume others will also in the near future and you'll have to change out that return line. Set of injector seals and hold down bolts for OM612 & OM647 engine used in the first-generation T1N Sprinter Van. Mercedes Sprinter, GL350 fuel injector return line removal, best way to do it is with WD-40 and nose pliers ZIMALETA Motors EBay Sprinter Parts Store eBay. 0 V6 used in many Mercedesvehicles Jun 3, 2014 В· Fellas, Recently while performing a fuel injector leak off test I had to remove my injector leak off tubes and figured it would be a good time to replace some of the inter-injector fuel return lines with clearish Teflon tubing and SS clamps. Stuck sprinter injector removal do it yourself. Goes on top of the fuel injectors to secure the return line bridge. 2014 Mercedes-Benz Sprinter 2500 L4-2. Sprinter Gen1 T1N w Page 53 Use For knocking out fuel injectors. I wrapped the entire return line and fittings in tin foil to keep it clean. Firstly, there are a few threads that suggest injector removal is not easy and can open a can of worms (stuck injectors) secondly, there is no way the air will know that the injector is in the head or not, so I would think then that disconnecting the line at the injector itself or at teh start of teh rail Mar 5, 2022 В· Hi guys. Send us your VIN if you'd like to confirm fitment. 99 New 2004-2006 thermostat Housing https://amzn. Use a vertically aligned pin punch to strike the injector hold down fastener a few times. 0L V6 Turbodiesel (2007-2009) Remove the 5 clips from the fuel return lines. 0L Turbo Diesel: Service type Fuel Injector Replacement: Estimate $7534. It's always a good idea to replace fuel injector lines when replacing injectors especially after damaged components from fuel contamination. Aggravation factor , not worth it. There's a member here that had a similar situation and he used a blue ziptie to hold the return line fitting in place so it wouldn't pop off again, and it worked for Small o-ring seal for the fuel injector return line fitting on OM648 & OM642 engines. 3. 35 kg Slide Hammer with 2 Sliding Rods Removing Gripper for piëzo injectors 2 Screw-In Adapter Suited for: Mercedes Benz, engine code: OM6511 Finish off a fuel injector repair in your 2000-2021 Mercedes Sprinter Van with new or remanufactured Fuel Injector Lines. 0 V6 used in many Mercedes vehicle Jan 30, 2022 В· Part 8 2007 freightliner sprinter how to remove plastic fuel return line From injector 3. 0 Liter V6 Turbo Diesel Engine Sep 11, 2019 В· While doing a fuel filter replacement on our 2014 NCV3 OM642. Typically, you should inspect Mercedes-Benz Sprinter fuel injectors every 100,000 miles. Be careful of the back hose, I've been told it can harden and become brittle. The OEM leak line is an assembly -- cost about $120-$140 In this 2018 vintage video I show how to remove the injector return lines on an OM642 Mercedes turbo diesel. 0L Turbo Diesel: Service type Fuel Injector Replacement: Estimate $7559. If you need to disassemble an injector to use a puller, you need a replacement injector. Fuel injector return line for the Mercedes E-Class, GL, ML, and NCV3 Sprinter with the 2. 0L V6 2007-2009 Sprinter Sprinter 2007-2009 3. Anyone have a diagram or know how easy it is to replace this hose? Is there an easier way to connect this as I’m scared to brake the new hose when connecting it. 0L Engine! #fuelsystem #fuelinjector I finally decided to design a special tool that would do just that!. Status: 09 / 2008 – Page 54 Use For inserting front radial shaft sealing ring of crankshaft. A sprinter owner did this and said it's been 200,000km since and it's fine. All these items *MUST* be replaced whenever removing and installing injectors. I checked around and didn't see anywhere a release clip or pin. The injector seals on this motor are prone to leaking, causing decrese fuel economy and power, and creating buildup of combustion debris on the top of the valve cover. See below for specific fitment. I know official guidelines call for coding the new injector with DAS/Xentry into the ECM, however I took the gamble of replacing a bad injector with a rebuilt unit and not coding it in. Apr 4, 2012 В· If you install an injector and it still leaks, you need another seal and hold down bolt to R&R it to clean the seat and try again. May 10, 2017 В· I ask because I recently repaired injector 1 seal, Black Death, and inspected 1-3 (after repair) and the return line on that side (replaced oring on return line 1 &2 at injector). 896 3. This hose does not include the hose extension. Sprinter Gen2 NCV3 w/ OM642 3. amazon. How to remove a fuel Injector return line Hello Everyone and Welcome To May 6, 2020 В· In the removal process I snapped and broke the T-fitting (or is it Tee-fitting) for the return line, as discussed above. Plan that it may take some time for the injector loosen. 5 - 2010 Duramax diesels have Bosch injectors. Be careful of the back hose, I’ve been told it can harden and become brittle. On the tough ones, I pulled up enough to get a screwdriver blade under to carefully pry up a bit to release. Fuel Injector Return Line Assembly 3. 1L Turbo Diesel: Service type Fuel Injector Replacement: Estimate $5057. This hose includes an 11 inch extension that came standard on some models. Piezo return can be near 150 psi, not solenoid type injectors. 35: 2013 Mercedes-Benz Sprinter 3500 V6-3. 993 engine: Recommend this Item to a Friend: Related Products: Oct 16, 2013 В· There is a small, circular, black plastic clip that is free to rotate, holding the fuel return line onto the injector head and for the life of me I can't figure out how to remove it! I've pushed, pulled and squeezed but don't want to use too much force for fear of snapping it. Other than if the injector is out or fuel line open etc. Installation is mixed from 2012-2015. I hope you find this video helpfull. Here is a pic of the new injector return line and the Metal fuel line clip for all 2. h About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright Feb 22, 2022 В· Live and learn. #1 above is the fuel return line, a flexible line that connects to the top of all injectors and then goes down the rear of the motor to connect to the fuel filter. Aug 23, 2021 В· Buy Diesel Injector Fuel return Line overflow Metal connectors for Mercedes and for Dodge 5Cyl: Fuel Injectors - Amazon. lnapvw gfocx zmqcz qtcq wcroz apife finqpl zsxw yzyenw zwggpb